Fineline and Tomcat UK recently made the seemingly impossible possible by designing and manufacturing a completely new design roof structure in just over two weeks from initial conception. When approached to provide an outdoor roof structure for the recent Joe Calzaghe vs. Miguel Jimenez fight at Cardiff Castle, Fineline managing director Darren Wring thought that he would have to turn the offer down as he did not own a structure of the size or specification required. But after bit of head-scratching, it became apparent that he already owned a large enough quantity of truss to produce the majority of the structure - all he would need would be the custom components to create the roof.

Wring then contacted Tomcat UK and the design work started on the four-tower, 18m x 16m system. In just over two weeks, Tomcat and Fineline had designed, engineered and manufactured the necessary components, delivering the system straight into the grounds of Cardiff Castle for the build-up. "I already owned a large quantity of Tomcat’s Extra Heavy Duty Truss, so it made sense to try and use it to create the roof," said Wring. "It was always our intention to turn the truss into a ground support, but this opportunity just took us one step further and a bit quicker than we originally thought!"

One problem posed was that of the towers. Tomcat were unable to manufacture the 20.5" towers as well as all of the other components necessary in time. Unfortunately, Tomcat had not yet sold any of these towers in the UK, so sub-hire was not an option; nevertheless Wring spoke with truss manufacturer James Thomas Engineering who confirmed that they had one customer in the UK who had purchased towers of this size. A quick phone call later, and Wring had his towers, but the customer didn’t have any bases or head blocks available . . . The final solution was for James Thomas Engineering to squeeze four head blocks into their busy production schedule and for Tomcat to produce the bases and outriggers, complete with Thomas Super Truss compatible spigots manufactured by Fineline with permission from JTE.

The structure was used successfully for the fight and Wring is now planning its expansion to create a ten tower system ready for next summer’s events.

(Lee Baldock)


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